Applications

Induction Heating Applications

One principle, many processes: put the magnetic field where the work is.

Induction heating applications span heat treating, forging, joining, melting and materials processing. In each, magnetic flux control with Fluxtrol soft magnetic composites concentrates or redirects the coil’s field to improve efficiency, heating pattern and equipment life.

Every induction heating process rests on the same physics: a coil creates an alternating magnetic field, and that field induces heat in the workpiece. What differs between processes is where the heat must go. A hardening coil wants a precise pattern on a shaft, a brazing coil wants heat only at the joint, and a tube welding line wants current kept on the weld edges.

Fluxtrol’s soft magnetic composites (SMCs) are magnetic flux controllers. Placed around a coil or inside a part, they give the field an easier path, concentrating it where heat is needed and keeping it away from where it is not. That single idea shows up as different benefits in different applications, listed below.

Each page describes the process, the challenges that limit it, the Fluxtrol materials that help and the research behind the claims. If your process is not listed, our R&D services team develops and validates new induction applications with customers.

How flux control helps each process

ProcessFluxtrol benefit supported by our sources
Metal hardeningPrecise heat pattern control and longer-lasting induction coils
Forging & formingMore uniform billet and bar-end heating, lower energy use
Shrink fittingFaster, more efficient localized heating
AnnealingControlled, efficient heating of the treated zone
Brazing & solderingConcentrated heat at the joint, less overheating of nearby parts
Tube & seam weldingSMC impeders resist saturation, supporting higher line speed, lower energy use and longer impeder life
Coating, bonding & adhesive heatingUniform bond-line temperature through simulation and coil design
Melting & stirringHigher furnace efficiency, lower coil current, shielding
Crystal growth , ICP , material processingEngineered project by project, with simulation and flux control

Need help matching a process to a material? Browse the SMC family or contact our engineers .

Explore

Metal Hardening (Induction Heat Treating)

Induction hardening heats only the surface you need, then quenches it. Learn how coil design and magnetic flux concentrators control heat …

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High-Frequency Tube & Seam Welding

High-frequency (HF) welding with Fluxtrol SMC impeders increases line speed, cuts energy use and extends impeder life in tube and pipe …

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Induction Forging & Forming

Induction forging and billet heating deliver fast, controllable heat. Fluxtrol soft magnetic composites improve temperature uniformity, …

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Induction Shrink Fitting

Induction shrink fitting uses thermal expansion to create an interference fit. Learn how it works, where induction fits in, and how flux …

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Induction Annealing

Induction annealing heats welds and parts quickly and locally to relieve stress or improve microstructure. See seam annealing coil design …

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Induction Coating, Bonding & Adhesive Heating

Induction bonding and curing systems heat parts quickly without contact. Learn how magnetic flux control improves bonding, adhesive heating …

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Induction Melting & Stirring

Improve induction melting furnace efficiency with magnetic flux control. Fluxtrol SMC concentrators raised cold crucible efficiency and …

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Induction Heating for Crystal Growth

Fluxtrol has collaborated on induction crystal growth processes and tracks where soft magnetic composites help. Talk to our engineers about …

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Inductively Coupled Plasma (ICP)

Inductively coupled plasma systems depend on controlled radio-frequency magnetic fields. Talk to Fluxtrol's engineers about coil design, …

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Induction Material Processing (Powders, Mixing)

Electromagnetic processing of materials covers stirring, casting, pouring control and forming. Learn where Fluxtrol SMCs fit and talk to our …

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Induction Brazing & Soldering

Induction brazing and soldering deliver fast, localized heat. Fluxtrol soft magnetic composites concentrate magnetic flux to cut energy use …

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Optimizing an induction process?

Talk with a Fluxtrol engineer about your coil, material or heat pattern challenge.